Features
MechTol is used to manage and analyze dimension loops.
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Design Synthesis
Example
The machine layout
shown below is a cross-section of
a high-speed, rotating-shaft suspension system. The shaft is suspended radially with two
bushing housings and restrained axially by a magnetic bearing. |
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The magnetic
bearing rotor is attached to the end of the shaft. None of the parts
have been dimensioned yet. Critical clearances are noted sequentially
and identified with numbers boxed by hex symbols.
A possible loop
scheme for analysis one (1) is shown in the figure below. |
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| The loop sequence numbers are circled
while the analysis region is numerically identified and tagged with a
hex. Directions of travel are indicated with single arrows on the
dimension lines. Master dimension numbers have been tagged with boxes.
This is the first loop so the master dimension numbers are,
coincidentally, the same as
the loop sequence numbers. The master dimensions have been transferred
to the second full-sized layout as shown in the figure below. |
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It is very
important to recognize that the master dimension list will consist of
fewer dimensions than the sum total of dimensions used in the loops. In
other words, some of the dimensions will be used several times.
Traditionally, this is what makes mechanical machine designers reluctant
to change dimensions on drawings.
Continue with the
process of defining the loops for the remaining analysis regions. Add
master dimensions only when a new dimension is used. The figure below
illustrates the loop setup for analysis region two (2). Note that all
dimensions used in this analysis have been used previously except for
one. |
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| Loop sequence numbers are shown along
with travel directions. Boxed master dimension references are not, in
this case, the same as the loop sequence numbers. The new dimension used
in loop two is boxed six (6). The master dimension layout has been
updated, as shown in the figure below, to include the new dimension. |
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| Continue in this fashion until all
analysis regions have been defined. When the loop and master dimension
sheets have been completed you are ready to enter the data into MechTol,
perform the analysis and optimize the tolerances.
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NOTE: Analysis
results yield a number which can be either positive or negative. Be sure
to start your loops on the left side of your clearance gap. Starting on
the left side of the gap ensures that positive results indicate a
clearance and negative results indicate an interference.
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